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We Represent
  • IECI Srl, Italy
  • Wollin GmbH, Germany
  • KROWN SA, Spain
  • Iruña Automation, MÉXICO
  • Chemical-Trend L.P., USA
  • Total Energies
  • Sunalco Alloys Pvt. Ltd.
HomeIECI Srl, ItalyJet-Pad Core Cooling & Plunger Pad
Jet-Pad Core Cooling & Plunger Pad
IECI Jet-Pad Cooling Unit

High-Pressure Water & Air Force Core Cooling System

The IECI Jet-Pad is a high-pressure cooling unit engineered specifically to prevent porosity and shrink defects in thick wall sections, deep cores, and critical die zones. By blasting high-pressure treated water followed by compressed air purging at pressures up to 40 bar, it guarantees intensive thermal extraction without steam blanket barrier formation.

Available in two distinct models — Jet-Pad M1 (1 independent zone) and Jet-Pad M4 (4 independent zones) — the system features built-in safety diagnostics including an automatic Broken-Pin-Test executed on every single casting cycle to detect damaged core pins before liquid aluminium can enter cooling circuits.

 
 
Jet-Pad Touchscreen Control & Synoptic Monitoring
Jet-Pad Touchscreen Synoptic

Dual-screen synoptic layout showing cycle settings, flow checks, cooling times, and broken-pin test feedback

Jet-Pad Technical Comparison: Jet-Pad M1 vs Jet-Pad M4
Feature / Parameter JET-PAD M1 JET-PAD M4
N. Independent Zones 1 zone 4 zones
Delivery Pressure Adjustable up to 16 bar Adjustable up to 40 bar
Max Delivery Flow Rate 16 l/min 65 l/min
Max Delivery Temperature 60°C 60°C
User Interface 4.3" touchscreen 7" touchscreen
Delivery Pressure Control Included Included
Broken-Pin-Test Included Included
Flow Rate & Volume Measurement Optional Optional
Communication on Fieldbus Optional (Profinet / Modbus) Optional (Profinet / Modbus)
 
 
Plunger Pad: Advanced Plunger Tip Thermal Management

The IECI Plunger Pad is an intelligent boosting pump system equipped with an adaptive inverter drive and real-time continuous monitoring of temperature difference (ΔT supply/return) to automatically regulate cooling flow according to actual thermal load.

Key Plunger Pad Benefits:

  • Extended Plunger & Tip Lifetime: Prevents premature thermal fatigue and tip deformation.
  • Optimized Energy Consumption: Inverter matches pump speed to thermal load demand.
  • Selectable Control Modes: Operates under pressure control or flow control mode.
  • External Chiller Connector Option: Direct integration with plant chilled water circuits.
  • Multi-Protocol Communication: Interfaced with machine supervisor via industrial fieldbus.
IECI Plunger Pad
 
 
MultiPad: Direct Cooling System with Controlled Mixing
IECI MultiPad

The IECI MultiPad provides direct cooling with controlled mixing for high-demand die casting moulds requiring high-volume fluid distribution with optional heating capability up to 90°C.

MultiPad Parameter Specification
Flow Temperature Cooling (Heating up to 90°C optional)
Heating Capacity Customized
Cooling Capacity Direct cooling system with controlled mixing
Pump Working Pressure 480 l/min at 7 bar
Max. Pressure 13 bar
Customization ALL DATA CAN BE CUSTOMIZED
 
 
Download Catalogue
Official Technical Catalogue

IECI General Technical Presentation & Product Catalogue

Download the complete high-resolution PDF catalogue featuring technical drawings, hydraulic schematics, temperature control unit specifications (Water & Oil), GigaThermo for Mega & Giga Casting, Quenching Tanks, and Pioneer multi-channel solutions.

Format: PDF Document File Size: 5.9 MB High-Resolution Schematics
 
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